Use of high efficiency motors in place of standard motors with proper application will save 2 to 4 %. Selective motor data has been tabulated in Table before and after changing appropriate motor power with respect to load. Program results and recommendations will be disseminated to industry through technical reports and a seminar workshop. In general, most of the mills have not included renewable energy techniques in productive and non-productive machines. Ring frame is the final product of the spinning mill.
Water Supply and Treatment Richard G. Production per unit power decreases to one half and one quarter as the speed increases from low to high rpm. More information about this report can be viewed below. The views and opinions of the authors who have submitted articles to Fibre2fashion. Fuel consumption in textile mills is almost directly proportional to amount of water consumed.
Reduction in pressure kier time by kier modification from 6-8 hrs. By resizing of motors based on the power drawn saves the power at mills. Next extensive scope in Ring frame machine is the optimisation of speed curve pattern. Combined drying — cum — curing in resin finishing saves around 35% electrical input. The energy cost is around 15 % to 20 % over the production cost and it stands next to raw material cost.
Replacement of under size and over size motors — saving depending upon the percentage of loading on the motors. About 34% of energy is consumed in spinning, 23% in weaving, 38% in chemical processing and another 5% for miscellaneous purposes. Since Most Of The Thermal Energy Is Wasted In Removal Of Water, Different Attempts Have Been Made To Reduce The Energy As Follows. Elimination of curing in printing saves 100% electrical input for curing step. In the mills, the blowroom line is running continuously irrespective of requirement of material cotton request from the subsequent other machine carding machine. The industry manager finds it difficult to meet the ends, the cotton and yarn prices. After competing with 32 players contesting for this award, Arvind has bagged this award consecutively for the second year in a row, on account of its energy savings achieved through various initiatives by its unit situated at Santej in Gujarat.
Presented are ten case studies of energy conserving technologies that have been implemented by the textile industry. Table 2 From Table 3, 54 induction motors are employed to eliminate the impurities from the raw cotton. Hence, if consumption of water can be reduced, it will also save energy. The production cost and it stands next to raw material cost. The breakup of motor losses indicates that the losses are more now in full running of motor. Section 3 provides a preliminary design analysis that clearly defines the choice of engine and provides revised operating data in light of additional load profile studies.
Ring frame produces a final product of the spinning mill. The company was founded on the philosophy that. This is the plastic component, where the thread wound over it while machine is running and spindles this is the mechanical component which is coupled through the belt drive from the motor shaft for spinning the yarn are the resulting components of Ring frame machines, which are used to spin the yarn. It has been viewed 13 times. Introduction Energy is one of the most important ingredients in any industrial activity.
The main objective of the textile mill is to produce yarn from the raw cotton which requires six stages of the process. Hence if consumption of water can be reduced, it will also save energy. Thermal energy in the form of steam is supplied to the various equipments through pipe. Air leakage observed in the machines, wherever the air hoses had been connected for machine application in particular for automatic doffer and top arm for individual spindles. Foam application technique gives almost. However, their use is limited due to non-availability of low to medium turbines and their maintenance as compared to diesel engines.
It means that nothing is wasted and there is no effluent. Due to this reason, several mills have opted for their own captive generation in spite of higher costs. Introduction As energy is a basic factor to run any industry, but today due to increasing power cost there is necessary to conserve the energy. In the Speed frame machine, energy saving per day per machine is 5. Roberts In: Energy Conservation in Industry Applications and Techniques. In the textile manufacturing industry, it is important to thoroughly understand that, depending on the trend of the market, the company is targeting, consumer requirements for the textile products to be supplied differ, thereby urging the implementation of energy conservation measures which are relevant to the production of the goods that suit the market. In-ring frame spindle is one of the main element.
Mill is worried about the pricing of yarn sale price but how much is lost thro power losses between cotton to yarn conversion pricing; and hence Energy auditing tool thro energy conservation measures, will catalyze and enhance the Operating profit margins of the mill. Thus, there is a necessity for replacing the conventional methods by the latest processes which will lead to considerable savings in terms of energy, money and time. For insert, one twist spindle has to rotate ones, on a machine by keeping optimum twist level excessive consumption can be avoided. Power study has been conducted in fan motor of Ring frame machine by installing energy efficient excel fans less weight instead of conventional aluminium fans. Power Savings In Humidification Plant The humidification motors should be optimized for its H.
Investigation of exact burning reason, rewinding as per original technical data. Commission of the European Communities Düsseldorf: Verlag des Vereins Deutscher Ingenieure, 1984 Energy Consumption and Conservation in the Fibre-producing and Textile Industries Kim S. Description Installed, kW Total load, % Blowroom 58. Table 1 indicated the department wise percent steam consumption in a composite textile mill. However, in this mill, there is no scope in doing energy saving by re-engineering of the filter plant.